Why the Next Rare Earth Winner May Be (Is) a Process, Not a Deposit

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Introducing Lifton’s Third Law of Rare Earth Economics

For decades, investors have been conditioned to believe that success in the rare earth industry begins with discovering another deposit. I believe they have been looking in the wrong place. The next great winner in the rare earth industry may not be the company that discovers another ore body. It may be the company that discovers a better way to process the ore bodies—and the recycled materials—we already have one.

Throughout my career, I have argued that geology creates opportunities, but chemistry and engineering create wealth. A mineral deposit is simply a natural occurrence until someone develops an economical method to convert the elements it contains into marketable commercial products. That observation leads me to what I believe is another fundamental principle governing our industry.

Lifton’s Third Law of Rare Earth Economics

The economic value of a rare earth resource is determined less by the size or grade of its deposit than by the efficiency with which its contained rare earths can be converted into qualified products.

This may seem counterintuitive to those who continue to judge rare earth companies primarily by the size of their resources or the grades they report. History tells a different story. The rare earth industry has never suffered from a shortage of deposits. It has suffered from a shortage of economical processing technologies. Every meaningful advance in extractive chemistry, solvent extraction, metallurgy, alloy production, magnet manufacturing or recycling increases the value of resources that are already known to exist.

That is why a recent announcement from privately held L3 Process Development LLC (L3) deserves far more attention than it is likely to receive.

L3 has reported the successful application of an extractant that it has exclusively licensed from the U.S. Department of Energy (DOE). To understand why this matters, it is first necessary to understand what happens during rare earth processing.

Whether the feedstock is monazite, bastnäsite, ionic adsorption clay, xenotime or recycled permanent magnets, the first chemical attack is intentionally indiscriminate. Strong mineral acids dissolve almost everything they encounter. The resulting solution contains not only the rare earths, but also iron and numerous other dissolved elements that must eventually be removed before the rare earths themselves can be purified and separated. That cleanup stage has always been one of the hidden costs of the industry.

L3’s process does not attempt to solve the extraordinarily difficult problem of separating the individual rare earth elements from one another. Conventional rare earth solvent extraction, at which L3 is a world class vendor, remains the preferred technology for that task. Instead, L3 addresses an earlier—and in many ways more fundamental—problem.

The company’s process selectively extracts the rare earths as a group while rejecting much of the dissolved iron and many of the unwanted elements present after acid leaching. According to the company, the differential extraction coefficient between light rare earths and iron is well over 100:1. The separation factor for heavy rare earths is an order of magnitude greater. The technology also demonstrates selectivity against aluminum of 5,000:1, phosphorus of 300:1 and thorium of 80:1.

If those levels of selectivity prove repeatable under commercial operating conditions, the implications could extend throughout the rare earth industry.

Iron has always been one of the major burdens carried through downstream rare earth processing. Every kilogram of dissolved iron consumes extractants, reagents and neutralizing chemicals. It occupies plant capacity, generates residues that require disposal, increases operating costs and expands the process’s environmental footprint.

The problem becomes even more important in recycling. Most high performance permanent magnets are based upon neodymium iron boron alloys. Anyone attempting to recover the valuable rare earths must first contend with the fact that they are intimately associated with very large quantities of iron. Recovering the rare earths has traditionally required carrying that dissolved iron through multiple processing stages before it could finally be discarded. That approach is expensive. It consumes chemicals. It generates large volumes of neutralized residues. It increases water consumption. It raises both capital and operating costs.

If, however, the rare earths can be selectively transferred into an organic phase while leaving most of the iron behind, the economics change immediately. Downstream solvent extraction circuits become simpler. Reagent consumption declines. Neutralization requirements are reduced. Waste generation falls. Plant throughput increases. The environmental footprint becomes smaller. Most importantly, the cost of recovering rare earths declines.

This is precisely the type of innovation that creates value. Notice that none of these improvements requires the discovery of another rare earth deposit. None requires finding higher grade ore. None requires government subsidies. They arise from improving the efficiency of converting known resources into useful materials. That is exactly what Lifton’s Third Law predicts.

Every improvement in chemistry increases the value of every ton of ore already discovered and every ton of permanent magnets awaiting recycling. It can transform previously marginal resources into potentially economic ones. It allows existing plants to become more productive. It lowers barriers to recycling. It reduces environmental impacts while improving profitability.

Those are the characteristics of truly productive innovation. For many years, investors have tended to reward companies for announcing larger resources. Perhaps they should pay closer attention to companies announcing better processes.

Geology determines where the rare earths are. Chemistry determines whether they can be recovered economically. Engineering determines whether that recovery can be accomplished reliably at commercial scale. Manufacturing determines whether those rare earths become products that customers are willing to qualify and purchase. Only then is value created.

The rare earth industry’s future will not be determined solely by who owns the largest deposits. It will be determined by who develops the best chemistry, the most efficient engineering, the lowest cost processing and the highest quality manufacturing capability.

L3 Process Development’s reported process improvement is significant because it addresses one of the industry’s most persistent and costly processing problems. Its ultimate commercial importance will, of course, depend upon successful pilot scale and industrial scale validation, but the reported results suggest exactly the type of technological advance the rare earth industry has needed for decades.

The 2026 Feasibility Study for NioCorp Developments Ltd. (NASDAQ: NB) already incorporates this technology into its proposed flowsheet for the recovery of rare earth elements and scandium.

Investors should remember that history rarely rewards those who merely find more rock. It rewards those who discover better ways to transform that rock into products the world needs. The next great rare earth winner may not be another deposit. It may be another process.

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3 responses

  1. simon strauss Avatar
    simon strauss

    Comment on “Why the Next Rare Earth Winner May Be (Is) a Process, Not a Deposit”

    Jack,

    Your Third Law is spot on, and L3’s selective extractant is precisely the kind of chemistry-driven breakthrough the industry has needed. But if we are talking about the next great process winners in rare earths, one company deserves a place in that conversation: Metallium Limited (ASX: MTM)

    Metallium holds the exclusive worldwide licensing rights to Flash Joule Heating (FJH), a patented electro-thermal technology developed at Rice University. FJH uses rapid, high-temperature electrical pulses to recover critical metals — including rare earths — from an extraordinarily broad range of feedstocks: e-waste, permanent magnet scrap, mine tailings, refinery residues, and monazite concentrates.

    What makes FJH particularly relevant to your argument is that it attacks the same upstream inefficiencies you describe, but from a different angle. Rather than carrying dissolved iron, aluminum, and phosphate through multiple downstream stages, FJH can upgrade complex and heterogeneous feeds into clean, high-purity rare earth chlorides — effectively removing much of the deleterious burden before separation even begins. This plugs directly into downstream solvent extraction or RapidSX circuits, simplifying the entire flowsheet.

    The technology is not laboratory curiosity. A peer-reviewed study in PNAS recently validated FJH combined with chlorination for recovering rare earths from end-of-life magnets. Metallium is now commissioning its first commercial line in Texas and has a binding collaboration with Ucore Rare Metals to integrate FJH with Ucore’s RapidSX™ — creating what may be the first fully U.S.-based, China-independent rare earth refining pathway capable of handling both primary and recycled feedstocks.

    Your core insight is that geology creates opportunity, but chemistry and engineering create wealth. L3’s extractant is one powerful proof of that principle. FJH is another. Both are process innovations that increase the economic value of every known resource and every ton of scrap already in circulation — no new deposit required.

    The rare earth industry’s future will indeed be shaped by the best chemistries and the most efficient engineering. Investors would do well to watch the process innovators as closely as the drill rigs.

    Best regards,
    Simon

  2. Rare Earths Investor Avatar
    Rare Earths Investor

    In terms of niche RE and US strategic investment this decade, IOHO, it has not been about the mines involved. Strategically backed MP, Lynas already had, plus downstream, while REEMF, Ucore and EF had processing focus (but not own producing mines).

    As you have suggested on several occasions it is about the downstream and in particular those demonstrated value stage ‘connections’ that are drawing the strategic funding. Note EFs recent downstream moves related to its massive US backing and then today’s ARR release re., a potential metallization connection.

    Again, we contend that US within borders RE mining is facing at best, limbo these next two years (far worse should party control change in 2028).

    RE stage wannabees are in a race within and between borders; consequently, we see the chains involving MP, USARE, EF, Lynas, REalloys and NEO driving forward these remaining Trump years (stumbles even single stage collapses, etc., are quite possible). Such chains are likely to dominate N. American offtakes that need supply (not trial and error progress) this decade. Others are playing catchup, and the majority will (IOHO) fall by the wayside, regardless of EV, Robotic, Drone and turbine, etc., prognosticated RE supply needs.

    RE Mining as a concern? We believe this has now become secondary (due to downstream choice for supply locations and viable project numbers in the ROW). We agree – “The next great rare earth winner may not be another deposit. It may be another process”. But based on flow sheets, timelines, financing and new RE value chains already emerging, these new processes that can integrate themselves before chains start operating, will be few and far between.

    Thanks for all these articles.

    GLTA – REI

  3. Dennis L Phayre Avatar
    Dennis L Phayre

    The license and capability to process the radioactive elements that often accompany REEs, particularly from monzanite, bears mentioning.

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